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Shipping hazardous materials is a complex and highly regulated process that requires a thorough understanding of classification systems, jurisdictional regulations, and compliance protocols. Whether you are a business shipping chemicals or a logistics provider handling hazardous goods, it is essential to follow strict guidelines to ensure safety and avoid penalties. 

In this blog, we will cover key topics including what hazardous materials are, their classifications, jurisdictional regulations, safe shipping practices, and the importance of Safety Data Sheets (SDS), with a focus on how SDS software like TotalSDS can streamline compliance.

Discover how SDS authoring software can simplify documentation and ensure proper compliance in various jurisdictions. 

guide to shipping hazardous materials

What Are Hazardous Materials?

Hazardous materials, often referred to as HAZMAT, include substances that pose risks to health, safety, property, or the environment. These materials can be solids, liquids, or gases that are flammable, toxic, corrosive, reactive, or radioactive. Common examples include industrial chemicals, fuels, explosives, and biological agents. Proper identification and handling of these materials are crucial to prevent accidents during shipping.

Learn more about defining hazardous materials here >

Who and What Classifies Hazardous Products and Materials?

Regulatory bodies and organizations classify hazardous materials to create uniformity and ensure safe handling across industries and jurisdictions.

  • The United Nations (UN): Through the UN Recommendations on the Transport of Dangerous Goods, hazardous materials are classified into nine categories, known as “hazard classes.”
  • Other Agencies: Organizations such as the U.S. Department of Transportation (DOT), the International Air Transport Association (IATA), and the Occupational Safety and Health Administration (OSHA) play a role in defining and regulating hazardous materials for different modes of transport and workplaces.
  • Businesses: Companies producing or shipping hazardous materials must adhere to these classifications and correctly identify their products to remain compliant.

How Do Different Jurisdictions Work with Regulations?

Different jurisdictions enforce regulations based on international, national, and regional guidelines. For instance:

  • In the United States, the DOT oversees hazardous material transportation, while OSHA regulates workplace safety.
  • International shipping adheres to regulations set forth by organizations like the IATA for air transport and the International Maritime Organization (IMO) for sea transport.
  • The European Union enforces rules through the European Agreement concerning the International Carriage of Dangerous Goods by Road (ADR).

Jurisdictions often adopt a mix of these guidelines while customizing them to fit local needs. For businesses, this creates a complex landscape where overlapping rules may apply depending on where and how materials are shipped. Navigating these jurisdictional requirements is critical to ensure compliance and prevent costly penalties. Safety Data Sheets (SDS) play an essential role here, as they provide consistent, globally accepted documentation that supports compliance across regions.

Learn more about SDS & Jurisdiction FAQs here > 

Types of Regulations and Classifications

Hazardous materials are classified into nine hazard classes, which include:

  1. Explosives
  2. Gases (compressed, liquefied, or dissolved under pressure)
  3. Flammable Liquids
  4. Flammable Solids
  5. Oxidizing Substances and Organic Peroxides
  6. Toxic and Infectious Substances
  7. Radioactive Materials
  8. Corrosive Substances
  9. Miscellaneous Dangerous Goods

Each class has its own set of handling, packaging, and labeling requirements to ensure safety during transport.

How to Ship Hazardous Materials

To safely ship hazardous materials, businesses must follow these essential steps:

  1. Identification: Properly classify and identify the material based on its hazard class.
  2. Packaging: Use UN-approved packaging that meets safety standards for the material type.
  3. Labeling and Marking: Include appropriate hazard labels, handling instructions, and markings such as UN numbers.
  4. Documentation: Prepare required shipping documents, including Safety Data Sheets (SDS).
  5. Training: Ensure all personnel involved in the shipping process are trained and certified.
  6. Compliance: Adhere to jurisdictional and international regulations for the mode of transport.

How to Mark and Label Packaging

Marking and labeling hazardous material packaging is critical for safe handling. Packages must include:

  • Hazard Class Labels: Symbols indicating the hazard type (e.g., flame for flammable materials).
  • UN Identification Numbers: Unique four-digit codes for identifying hazardous materials.
  • Handling Instructions: Instructions such as “This Side Up” or “Keep Away from Heat.”
  • Proper Shipping Name: The formal name of the hazardous material as specified in regulations.

What Safety Data Sheets (SDS) Are and Why They’re Crucial

Safety Data Sheets (SDS) provide critical information about hazardous materials, including their properties, hazards, safe handling procedures, and emergency measures. SDSs are required by OSHA’s Hazard Communication Standard (HCS) and are essential for:

  • Informing workers and handlers about potential risks.
  • Providing first responders with emergency information.
  • Ensuring regulatory compliance.

Penalties for Non-Compliance

Failure to comply with hazardous material shipping regulations can result in severe penalties, including:

  • Fines from regulatory agencies such as the DOT and OSHA.
  • Legal liability for accidents or environmental damage.
  • Business disruptions and reputational harm.

To avoid these consequences, businesses must stay compliant with all applicable regulations and properly manage their SDS documentation.

How SDS Can Make You Compliant

Safety Data Sheets are essential for compliance with OSHA, DOT, and international regulations. An up-to-date SDS ensures that businesses provide accurate hazard communication to workers, carriers, and emergency responders. SDSs help companies:

  • Meet regulatory requirements.
  • Improve workplace safety.
  • Facilitate proper labeling, packaging, and documentation for shipping hazardous materials.

When authoring Safety Data Sheets (SDS), there are several components that inform hazard classification. While aspects such as ingredients of a chemical or mixture, stability, and reactivity matter, more than 90% of the information on SDSs is based on physical properties.

SDS Software Solutions: TotalSDS

Managing Safety Data Sheets can be a challenging and time-consuming task, especially for businesses handling multiple hazardous materials. SDS software solutions like TotalSDS simplify the creation or authoring of safety data sheets, as well as facilitate management and distribution of SDS documents. TotalSDS offers:

  • Automated SDS Creation: Generate compliant, accurate SDSs quickly.
  • Centralized Management: Store and access all SDSs in one digital platform.
  • Regulatory Updates: Stay informed about changes in hazardous material regulations.
  • Streamlined Shipping Compliance: Ensure proper labeling, packaging, and documentation through integrated tools.

By using TotalSDS, businesses can improve efficiency, reduce errors, and maintain full compliance with hazardous material shipping regulations.

Ship Safely with TotalSDS

The safe shipping of hazardous materials requires careful planning, adherence to strict regulations, and effective hazard communication. By understanding material classifications, following proper packaging and labeling guidelines, and leveraging Safety Data Sheets, businesses can ensure safe transport and avoid costly penalties. SDS software like TotalSDS is an invaluable tool for creating, managing, and maintaining compliance, making it easier to handle hazardous materials with confidence and efficiency. Learn more about SDS software solutions here